PU gaskets offer secure protectionPU gaskets are used in various areas in wallbox production and
electric mobility, such as for tank caps.Gaskets made from polyurethane (PU) offer the most reliable
protection of electronic parts. Here, the seal is applied to the
inside edge of the housing. Once the housing parts are connected to
one another, no more dirt, dust or moisture can get inside the
wallbox thanks to the PU gasket
Machine picture
Machine description and working principle
Compound materials A & B are kept in two tanks separately. There are two sets of
metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in
the mixer pipe and dispensed out according to the programmable
data.
| Machine Features |
1. The whole bucket of glue only be placed on the tank side of the
machine, and the equipment can be automatically extracted without
manual pouring into the storage bucket.
2. The storage tank can be customized according to the potting of
AB glue in each hour.
3. The storage tank has automatic defoaming function and material
location level detection function.
4. The tank can be customized according to your glue need, such as:
automatic stirring, automatic constant temperature, air drying,
etc. ..
5. High-precision screw pump (gear pump / plunger pump) pushes glue
through the cavity, with high pressure and fast glue output.
6. The servo motor drives the screw pump , the speed of each pump
can be set separately, to keep the flow speed of each pump, To
achieve the required mixing ratio (1: 1--1: 10 adjustable).
7. Equipped with dynamic mixing device to make the mixing of glue
more uniform.
8. Equipped with automatic cleaning function, no need to manually
cleaning the machine, avoid manual cleaning trouble.
9. Equipped with 500 * 500mm mechanical arm, which can edit the
running path, To actual perfect potting ab glue at correct location
on product |
Options:
1.Dispensing with Dozing nozzle or Static mixer/dynamic mixer
2.Constant or Variable resin:hardener mixing-ratio
3.Single or Multi Dispenser Potting
4.Fixed or Moveable dosing nozzle (Dispensing)
(X-Y-Z axis movement or interpolation)
5.Automatic Loading & Unloading of Trays
6.Ability to dosing different quantities of raw materials to
different locations in one program
7.Automation: pre-heating and curing oven with conveyor
8.Extra degassing tanks for uninterrupted production
Dosing Pumps
1. Very precise even at very low volumes
2.Constant mixing ratio ensures faultless dosing
3. Metering pumps ensures minimal amounts of reactive mix
4.Temperature controlled design
5. Resistant to abrasion even when filled with high abrasive
casting resins and does not require maintenance
Machine Vacuum Tank Agitator
1. Full homojenization
2.No sedimentation
3. Perfect degassing
Static Mixer /dynamic mixinng
1.Perfect homogenization without dead space
2. Abrasion resistant & low maintanence
3.Temperature controlled design
4. Ensures optimal viscosity of reactive compounds at constant
temperature
5.Provides very long service life with a closed cleaning system
Technical Specifications
1.Vacuum PumpUp to 1mbar
2.Nozzle Movement Motor: AC servomotor Linear X,Y,Z axis
3.Nozzle Movement DistancesX:500mm, Y:500mm, Z:100mm
4. Control SystemPLC
5. Power SupplyTriple Phase 220V +/-10%, 50 / 60Hz
6. Air Pressure6 Bar
7. Touch Screen7 inch
8. Barrel size: 10L,30L,40L for optional
Machine Prameter
Models: | KPD-500 Automatic Multifunctional Glue Potting Machine |
Suitable process: | It can be used as a stand-alone machine or with the customer’s
original assembly line to achieve on-line gluing. |
Proportion of glue: | 10:1 – 1:1 |
hybrid approach: | Dynamic stirring mixing/static |
Machine Stroke: | 500x500x100mm |
speed | X,Y axle 400mm/s |
accurate | ±0.05mm |
Programme stock: | 999 |
programmer | Teach-In Programming |
metrological: | High precision metering pumps |
control method: | PLC+touchscreens |
input method: | Touch screen + buttons + IO |
Appearance Material: | Industrial square tube welding + 6061 alloy + cold rolled plate |
Drum size: | A barrel 30L, B barrel 10L (can be customised) |
External Dimensions: | 1100×1350 X1600mm |
Gum flow rate: | 1–80g/5sec (customised large glue volume available) |
trajectory: | Punching points, walking straight lines, curves, drawing circles,
arcs, squares, and other irregular shapes. |
Supply Voltage: | AC220V/50HZ |
Applications:Potting&isolation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor,
circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Transformer , capacitance , power module , regulating plate
,protection module , generator , pressure package , soli relay
,fault indicator , Sensors , junction box , clutch , wave filter ,
water meter , boattery cover , rectifier and so on ...
Suitable Material
1K and 2-component polyurethanes, epoxies, acrylics, silicones,
temperature, humidity and UV curing materials.Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on . 
